Electrician engineer in front of the high voltage transformer

Figure 1: High Voltage Transformer.

1. Classification

Transformer can be classified in many ways, such as the following:

● Power rating: From a fraction of a volt-ampere (VA) to over a thousand MVA.
● Duty of a transformer: Continuous, short-time, intermittent, periodic, varying.
● Frequency range: Power-frequency, audio-frequency, or radio-frequency.
● Voltage class: From a few volts to hundreds of kilovolts.
● Cooling type: Dry or liquid-immersed; self-cooled, forced air-cooled;forced oil-cooled, water-cooled.



A photo about dry transformer and liquid-immersed transformer

Figure 2: Dry transformer ( right ) and liquid-immersed transformer (left).



● Application: Power supply, impedance matching, output voltage and current stabilizer, pulse, circuit isolation, power distribution, rectifier, arc furnace, amplifier output, etc..
● Basic magnetic form: Core form, shell form, concentric, sandwich.
● Constant-potential transformer descriptor: Step-up, step-down, isolation.
● General winding configuration: By IEC vector group, two-winding combinations of the phase designations delta, wye or star, and zigzag; autotransformer, Scott-T
● Rectifier phase-shift winding configuration: 2-winding, 6-pulse; 3-winding, 12-pulse; . . ., n-winding, [n − 1]·6-pulse; polygon; etc..

2. How Does a Transformer Work

Transformers are electrical devices consisting of two or more coils of wire that are used to transfer electrical energy by means of a magnetic field. Transformers are very simple static electro-magnetic passive electrical devices that work on the principle of Faraday’s law of induction by converting electrical energy from one value to another. The two electrical circuits are linked through mutual induction, which is the process by which a coil of wire magnetically induces a voltage into another coil that is located in close proximity. Electrical energy passes more efficiently from one coil to the other by wrapping the coils around a core. The voltage and current levels are either increased or decreased, without modifying the frequency. Higher AC transmission voltages and currents can be reduced to a much lower, safer, and usable voltage level where it can be used to supply electrical equipment in homes and workplaces.



A diagram about how does a transformer work

Figure 3: How does a transformer work.



A single-phase voltage transformer consists of two electrical coils of wire, the primary winding and the secondary winding. The primary winding takes power, while secondary winding delivers power. The two coils are not electrically connected, but rather linked magnetically. If the second coil has the same number of turns as the first coil, the electric current in the second coil will be virtually the same size as the one in the first coil. A step-down transformer is when the first coil (primary winding) has more turns than the second coil (secondary winding), so the secondary voltage is smaller than the primary voltage. A step-up transformer is when the first coil has less turns than the second coil, causing the secondary voltage to be higher than the primary voltage.



A diagram about how does an iron transformer work

Figure 4: Iron core transformer.



As mentioned earlier, the coils are wrapped around a core. The core can be made of a few different materials. First is the iron core transformer, which uses soft iron plates as the core material. The iron has excellent magnetic properties, causing the flux linkage of the iron core transformer to be high, so the efficiency is also high. A ferrite core transformer uses a ferrite core, which has high magnetic permeability and offers very low losses in the high-frequency applications. Often ferrite core transformers are used in switch mode power supplies or RF related applications. Toroidal core transformer uses toroid-shaped core material (ring or donut shaped), such as iron core or ferrite core. The ring shape makes the leakage inductance very low. In an air core transformer, the flux linkage is made entirely using the air; however, they produce low mutual inductance compared to a transformer with a physical core.

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