Hydraulic Motor Types

Figure 1: Hydraulic motors.

1. Vane Motor

A vane motor consists of a housing with an eccentric bore, in which runs a rotor with vanes in it that slide in and out. The force differential created by the unbalanced force of the pressurized fluid on the vanes causes the rotor to spin in one direction. A critical element in vane motor design is how the vane tips are machined at the contact point between vane tip and motor housing. Several types of "lip" designs are used, and the main objective is to provide a tight seal between the inside of the motor housing and the vane, and at the same time to minimize wear and metal-to-metal contact.

2. Gear Motor

Figure 2: Gear motors.

A gear motor (external gear) consists of two gears, the driven gear (attached to the output shaft by way of a key, etc.) and the idler gear. High pressure oil is ported into one side of the gears, where it flows around the periphery of the gears, between the gear tips and the wall housings in which it resides, to the outlet port. The gears then mesh, not allowing the oil from the outlet side to flow back to the inlet side. For lubrication, the gear motor uses a small amount of oil from the pressurized side of the gears, bleeds this through the hydrodynamic bearings, and vents the same oil either to the low pressure side of the gears, or through a dedicated drain port on the motor housing, which is usually connected to a line that vents the motor's case pressure to the system's reservoir. An especially positive attribute of the gear motor is that catastrophic breakdown is less common than in most other types of hydraulic motors. This is because the gears gradually wear down the housing and main bushings, reducing the volumetric efficiency of the motor gradually until it is all but useless. This often happens long before wear causes the unit to seize or break down.

3. Gerotor Motor

Figure 3: Gerotor motor.

The gerotor motor is in essence a rotor with 1-N teeth, rotating off center in a rotor/stator with N teeth. Pressurized fluid is guided into the assembly using a axially placed plate-type distributor valve. Several different designs exist. Typically, the Gerotor motors are low-to-medium speed and medium-to-high torque.

4. Axial Plunger Motor

For high quality rotating drive systems plunger motors are generally used. Whereas the speed of hydraulic pumps range from 1200 to 1800 rpm, the machinery to be driven by the motor often requires a much lower speed. This means that when an axial plunger motor is used, a gearbox is usually needed. For a continuously adjustable swept volume, axial piston motors are used.

Like piston (reciprocating) type pumps, the most common design of the piston type of motor is the axial. This type of motor is the most commonly used in hydraulic systems. These motors are, like their pump counterparts, available in both variable and fixed displacement designs. Typical usable (within acceptable efficiency) rotational speeds range from below 50 rpm to above 14000 rpm. Efficiencies and minimum/maximum rotational speeds are highly dependent on the design of the rotating group, and many different types are in use.

5. Radial Piston Motor

Radial piston motors are available in two basic types: Pistons pushing inward, and pistons pushing outward.

Figure 4: Radial piston motor.

5.1 Pistons Pushing Inward

The crankshaft type with a single cam and the pistons pushing inwards is basically an old design but is one which has extremely high starting torque characteristics. They are available in displacements from 40 cc/rev up to about 50 litres/rev but can sometimes be limited in power output. Crankshaft type radial piston motors are capable of running at "creep" speeds and some can run seamlessly up to 1500 rpm whilst offering virtually constant output torque characteristics. This makes them still the most versatile design.

The single-cam-type radial piston motor exists in many different designs itself. Usually the difference lies in the way the fluid is distributed to the different pistons or cylinders, and also the design of the cylinders themselves. Some motors have pistons attached to the cam using rods , while others employ floating "shoes". Each design has its own set of pros and cons, such as freewheeling ability, high volumetric efficiency, high reliability and so on

5.2 Pistons Pushing Outward

Multi-lobe cam ring types have a cam ring with multiple lobes and the piston rollers push outward against the cam ring. This produces a very smooth output with high starting torque but they are often limited in the upper speed range. This type of motor is available in a very wide range from about 1 litre/rev to 250 litres/rev. These motors are particularly good on low speed applications and can develop very high power.

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